Toyota Corolla (E120) 2002–2008 Repair Manual / Diagnostics
Toyota Corolla (E120): Diagnostics
- Sfi system
- How to proceed with troubleshooting
- Customer problem analysis check
- Location
- Diagnosis system
- Dtc check/clear
- Check mode procedure
- Basic inspection
- Terminals of ecm
- Data list/active test
- Definition of terms
- Toyota/lexus part and system name list
- List of disable a monitor
- Checking monitor status
- Readiness monitor drive pattern
- Diagnostic trouble code chart
- Fail–safe chart
- Problem symptoms table
- Camshaft position ”a” actuator circuit
- Camshaft position ”a” –timing over
- Crankshaft position – camshaft position correlation
- Oxygen sensor heater control circuit...
- Mass or volume air flow circuit
- Mass or volume air flow circuit range/performance problem
- Intake air temperature circuit
- Engine coolant temperature circuit
- Engine coolant temp. Circuit range/performance problem
- Throttle/pedal position sensor/switch ”a” circuit
- Throttle/pedal position sensor/switch ”a” circuit range/performance problem
- Insufficient coolant temperature for closed loop fuel control
- Coolant thermostat (coolant temperature below thermostat regulating temperature)
- Oxygen sensor
- Oxygen sensor circuit slow response
- Oxygen sensor circuit no activity detected
- Oxygen sensor circuit malfunction
- System too lean/rich
- Random/multiple cylinder misfire detected
- Knock sensor 1 circuit
- Crankshaft position sensor ”a” circuit
- Camshaft position sensor ”a” circuit
- Ignition coil primary/secondary circuit
- Catalyst system efficiency below threshold
- Evaporative emission control system
- Evaporative emission control system leak detected
- Evaporative emission control system pressure sensor
- Vehicle speed sensor ”a”
- Idle air control System/ Circuit
- System voltage
- Ecm/pcm processor
- Starter relay circuit high
- Ecm power source circuit
- Fuel pump control circuit
- Stop light switch circuit
- Mil circuit
- ABS with EBD system
- How to proceed with troubleshooting
- Customer problem analysis check
- Pre–check
- Diagnostic trouble code chart
- Location
- Terminals of ecu
- Problem symptoms table
- Right/Left front speed sensor circuit
- Right/Left rear speed sensor circuit
- Sfr/Sfl/Srr/Srl solenoid circuit
- Open/B+ short circuit in abs motor relay circuit
- Open/Short circuit in abs solenoid relay circuit
- Low battery positive voltage or abnormally high battery positive voltage
- Open circuit in stop light switch circuit
- Pump motor is locked/open circuit in pump motor ground
- Malfunction in abs ecu
- Abs warning light circuit (does not light up)
- Brake warning light circuit
- Tc terminal circuit
- Ts terminal circuit
- Electronic controlled automatic transaxle
- How to proceed with troubleshooting
- Customer problem analysis check
- Diagnosis system
- Dtc check/clear
- Check mode procedure
- Road test
- Mechanical system tests
- Hydraulic test
- Manual shifting test
- Terminals of ecm
- Data list/active test
- Definition of terms
- Part and system name list
- List of disable a moniter
- Initialization
- Diagnostic trouble code chart
- Problem symptoms table
- Park/neutral switch input circuit
- Brake switch ”b” circuit high
- Torque converter clutch solenoid performance (shift solenoid valve sl)
- Shift solenoid ”a” performance (shift solenoid valve s1)
- Inspection procedure
- Shift solenoid ”b” performance (shift solenoid valve s2)
- Shift solenoid ”a” control circuit low/high
- Shift solenoid ”b” control circuit low/high
- Pressure control solenoid ”d” electrical (shift solenoid slt)
- Torque converter clutch solenoid circuit low/high
- O/d main switch circuit
- O/d cancel signal circuit
- Supplemental restraint system
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Short in d squib circuit
- Open in d squib circuit
- Short in d squib circuit (to ground)
- Short in d squib circuit (to b+)
- Short in p squib circuit
- Open in p squib circuit
- Short in p squib circuit (to ground)
- Short in p squib circuit (to b+)
- Short in side squib (rh) circuit
- Open in side squib (rh) circuit
- Short in side squib (rh) circuit (to ground)
- Short in side squib (rh) circuit (to b+)
- Short in side squib (lh) circuit
- Open in side squib (lh) circuit
- Short in side squib (lh) circuit (to ground)
- Short in side squib (lh) circuit (to b+)
- Seat belt buckle switch (lh) malfunction
- Short in p/t squib (rh) circuit
- Open in p/t (rh) circuit
- Short in p/t squib (rh) circuit (to ground)
- Short in p/t squib (rh) circuit (to b+)
- Short in p/t squib (lh) circuit
- Open in p/t squib (lh) circuit
- Short in p/t squib (lh) circuit (to ground)
- Short in p/t squib (lh) circuit (to b+)
- Airbag sensor assy malfunction
- Harf connection in airbag sensor assy connector
- Side airbag sensor assy (rh) malfunction
- Side airbag sensor assy (lh) malfunction
- Seat position airbag sensor malfunction
- Front airbag sensor (rh) malfunction
- Front airbag sensor (lh) malfunction
- Short in d squib (2nd step) circuit
- Open in d squib (2nd step) circuit
- Short in d squib (2nd step) circuit (to ground)
- Short in d squib (2nd step) circuit (to b+)
- Short in p squib (2nd step) circuit
- Open in p squib (2nd step) circuit
- Short in p squib (2nd step) circuit (to ground)
- Short in squib (2nd step) circuit (to b+)
- Source voltage drop
- Srs warning light circuit malfunction (always light up, when dtc is not output)
- Srs warning light circuit malfunction (does not light up, when ignition switch is turned to on)
- Tc terminal circuit
- Audio system
- Description
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Pressing power switch does not start system
- Turning on light switch does not light up night time illumination of radio receiver
- No sound is heard from speaker in all modes
- Sound quality is bad in all modes (volume is too low)
- Radio broadcast cannot be received (bad reception)
- Cassette tape cannot be inserted or played
- Cassette tape cannot be ejected
- Sound quality is bad only when playing tape
- Tape is tangled due to incorrect tape speed or auto–reverse malfunction
- Cd cannot be inserted or is ejected right after insertion
- Although system is powered,cd cannot be played
- Cd cannot be taken out
- Sound quality is bad only when cd is played(volume is too low)
- Cd sound skips
- Noise occurs
- Combination meter
- How to proceed with troubleshooting
- Location
- Terminals of ecu
- Entire combination meter does not operate
- Malfunction in speedometer
- Malfunction in tachometer
- Malfunction in fuel receiver gauge
- Malfunction in water temperature receiver gauge
- Warning buzzer does not sound (key reminder warning, light reminder warning)
- Seat belt warning lamp for driver’s seat does not operate
- Seat belt warning lamp for front passenger’s seat does not flash
- Malfunction in clock
- The ambient temperature does not display
- Power door lock control system
- How to proceed with troubleshooting
- Terminals of ecu
- All door lock and unlock do not operate by the master switch or the driver’s door key
- Key confinement prevention function does not work properly (unlock warning switch circuit)
- Wireless door lock control system
- How to proceed with troubleshooting
- Terminals of ecu
- Only wireless control function does not operate (prepare new or normal transmitter of the same type vehicle)
- Toyota vehicle intrusion protection system
- How to proceed with troubleshooting
- Terminals of ecu
- Problem symptoms table
- Indicator light circuit
- Ecu power source circuit
- Ignition switch circuit
- Horn relay circuit
- Light control switch circuit
- Hazard warning switch circuit
- Starter cut relay circuit
- Key unlock warning switch circuit
- Glass breakage sensor circuit
- Door courtesy switch circuit
- Door unlock detection switch circuit
- Door key lock and unlock switch circuit
- Tvip ecu communication circuit
- Cruise control system
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Actuator motor circuit
- Actuator magnetic clutch circuit
- Actuator mechanical malfunction
- Open vehicle speed sensor circuit/ Vehicle speed signal abnormal
- Idle signal circuit
- Stop light switch circuit
- Electronically controlled transmission communication circuit
- Park/neutral position switch circuit
- Clutch switch circuit
- Ecu power source circuit
- Cruise control switch circuit
- Cruise main indicator light circuit
- Diagnosis circuit
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Other materials:
Air conditioning filter
The air conditioning filter must be changed regularly to maintain air conditioning
efficiency.
Removal method
1Turn the engine switch off.
2 Open the glove box. Slide off the damper.
3 Push in the glove box on the vehicle’s outer side to disconnect the claws.
Then pull out the glove box ...
Tire & wheel
Wheel and tire system
Inspection
1. Inspect tire
check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Using a dial indicator, check the tire runout.
Tire runout: 3.0 Mm (0.118 In.) Or less
2. Rotate tire
Hint:
see the illustration ...
On–vehicle inspection
1. Inspect front axle hub bearing
remove the front wheel.
separate the front disc brake caliper assy .
remove the front disc.
inspect the bearing backlash.
Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0. ...