Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Out side moulding
    Replacement Hint: use the same procedures for the rh side and lh side. 1. Remove outside moulding Put protective tape around the moulding.  insert a piano wire between the vehicle body and moulding.  tie objects that can serve as handles (for example, wooden blocks) to all ...

    Adjustment
    1. Inspect and adjust clutch pedal sub–assy Turn over the floor carpet.  check that the pedal height is correct. Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)  adjust the pedal height. Loosen the lock nut and turn the stopper bolt until ...

    Replacement
    Hint: components: 1. Place front wheels facing straight ahead 2. Remove front wheels 3. Remove engine under cover lh 4. Remove engine under cover rh 5. Remove exhaust pipe 6. Drain transaxle oil 7. Remove hood sub–assy 8. Remove cylinder head cover no.2 9. Remove air cleaner assy 10. R ...