Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Adjustment
    1. Inspect and adjust clutch pedal sub–assy Turn over the floor carpet.  check that the pedal height is correct. Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)  adjust the pedal height. Loosen the lock nut and turn the stopper bolt until ...

    Engine assembly
    Inspection 1. Inspect coolant 2. Inspect engine oil 3. Inspect battery 4. Inspect air cleaner filter element sub–assy 5. Inspect spark plug 6. Inspect fan and generator v belt Hint: you don’t need to check the belt deflection because auto tensioner is adopted. 7. Inspect ignition ti ...

    Inspection
    1. Power window system circuit 2. Inspect power window regulator master switch assy Inspect the master switch continuity. [Driver’s switch (window unlock and lock)] Standard: [Front passenger’s switch (window unlock)] standard: [Front passenger’s switch (window lock)] ...