Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Inspection
    1. Thermostat Hint: the thermostat is numbered with the valve opening temperature. Immerse the thermostat in water and gradually heat the water.  check the valve opening temperature. Valve opening temperature: 80 to 84 c (176 to 183 f) Hint: if the valve opening temperatur ...

    Replacement
    1. Remove battery 2. Remove battery carrier Remove the 4 bolts and battery carrier. 3. Disconnect floor shift cable transmission control shift Remove the nut from the control shaft lever.  disconnect the control cable from the control shaft lever.  remove the clip a ...

    Overhaul
    1. Remove generator pulley Sst 09820–63010 (09820–06010, 09820–06020) Hint: Hold sst 1 – a with a torque wrench, and tighten sst 1 – b clockwise to the specified torque. Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf) Notice: check that sst is secured to the rotor shaft. ...