Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Other materials:

    Replacement
    1. Remove engine under cover rh 2. Remove fan and generator v belt 3. Remove generator assy Disconnect the wire clamp from the wire clip on the rectifire end frame.  remove the rubber cap and nut, and disconnect the alternator wire.  disconnect the alternator connecto ...

    Replacement
    1. Remove instrument panel sub–assy lower 2. Remove clutch pedal spring 3. Remove clutch master cylinder push rod clevis w/hole pin Remove the clip and hole pin. 4. Remove clutch pedal support sub–assy W/ cruise control: disconnect the clutch switch assy connector. &nbs ...

    Overhaul
    1. Remove manual transaxle assy 2. Remove clutch release fork sub–assy Remove the clutch release fork with clutch release bearing from the transaxle assy. 3. Remove clutch release bearing assy  remove the clutch release bearing assy from the clutch release fork. 4. Re ...