Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought in

2 Customer problem analysis check and symptom check

2 Customer problem analysis check and symptom check

3 Problem symptoms table

3 Problem symptoms table

  1. Without applicable symptoms, proceed to ”a”
  2.  with applicable symptoms, proceed to ”b”

4 Perform troubleshooting in the following method, depending on

4 Perform troubleshooting in the following method, depending on malfunction symptom

  1. Terminals of ecu
  2.  inspection
  3.  on–vehicle inspection

5 Adjustment, repair or replacement

End

End

Customer problem analysis check

Location

Location

Terminals of ecu

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    On–vehicle inspection
    1. Inspect speedometer  check the operation. Using a speedometer tester, inspect the speedometer fro allowable indication error and check the operation of the odometer. Reference: Notice: tire wear and tire over or under inflation will increase the indication error. ...

    Inspection
    1. Spark plug Notice: never use a wire brush for cleaning. Never attempt to adjust the electrode gap on used spark plug. Spark plug should be replaced every 192,000 km (120,000 miles). Clean the spark plugs. Air pressure: below 588 kpa (6.0 Kg/cm2, 85 psi) duration: 20 sec ...

    Brake
    On–vehicle inspection 1. Inspect brake line pipes and hoses Hint: work in a well–lighted area. Turn the front wheels fully to the right or left before begining.  check all the brake lines and hoses for: damage wear deformation cracks corrosion leaks bends twi ...