Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check connector
Disconnect the negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
check the connection of the combination meter connector and the
airbag sensor assy center connectors.
Ok:
the connectors are connected.
2 Check combination ...
Replacement
1. Work for preventing gasoline from spilling out
2. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
3. Disconnect ventilation hose
Disconnect the ventilation hose from the cylinder head
cover.
4. Disconnect engine wire
Disconnect ...
Replacement
1. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
2. Remove front wheel rh
3. Remove front fender liner rh
4. Remove brake actuator with bracket
turn the latch of the actuator connector to disconnect the
connector. ...