Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Overhaul
Hint: components:
1. Drain manual transaxle oil (m/t transaxle)
torque: 39.2 Nvm (400 Kgf·cm, 29 ft·lbf)
2. Drain automatic transaxle fluid (a/t transaxle)
torque: 17.5 Nvm (178 Kgf·cm, 13 ft·lbf)
3. Remove front wheel
4. Remove engine under cover lh
5. Remove front axle hub lh nut
...
Exterior/interior trim
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Preparation
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