Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Oxygen sensor monitor (front and rear o2s system)
Preconditions
The monitor will not run unless:
mil is off
drive pattern
connect the obd ii scan tool to the dlc3 to check monitor status
and preconditions.
Start the engine and allow it to idle for 2 minutes or more.
Drive the vehicle at 25 mph ...
Inspection procedure
1 Check hazard warning signal switch assy
Check the hazard warning switch continuity, as shown in
the illustration and table.
Standard:
2 Check turn signal flasher assy
3 Check wire harness (tvip ecu turn signal flasher)
Disconnect the tvip ecu and turn signal flashe ...
Overhaul
1. Remove bench type rear seat cushion assy
Disengage the 2 clamps, and then remove the seat cushion.
2. Remove bench type rear seat back assy
remove the headrests.
remove the 2 bolts and seat back.
3. Remove bench type rear seat cushion
cover
remove the ho ...


