Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Pre–check
1. Pre–check
Check that the cruise control actuator assy, acceleration wire,
accelerator auto drive cable assy, and
link assy are installed correctly and that the wire and link are securely
connected.
check that the operating movement of the acceleration pedal, cruise
control actu ...
If your vehicle overheats
The following may indicate that your vehicle is overheating.
● Vehicles without a multi-information display: The high engine coolant temperature
warning light comes on or a loss of power is experienced.
Vehicles with a multi-information display: The engine coolant temperature gauge&n ...
Location of the storage features
Bottle holders/door pockets
Open trays (if equipped)
Glove box
Cup holders (if equipped)
Console box
WARNING
■Items that should not be left
in the storage spaces
Do not leave glasses,
spray cans in the storage spaces,
as this may cause the following
when cabin temperature becomes
high:
...


