Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
Hint:
this dtc chart is on the premise that the engine is cranked normally.
If the engine is not cranked, proceed
to the problem symptoms table on page 05–42.
Read freeze frame data using the hand-held tester or the obd ii scan
tool. Freeze frame data records
the engine conditions ...
Overhaul
1. Remove console panel upper
2. Remove console box carpet
3. Remove parking brake hole cover sub–assy
4. Remove console box sub–assy rear
5. Disconnect floor shift cable transmission control shift
Remove the cable end from the rod of the floor shift assembly.
Using a s ...
Replacement
Hint: components:
1. Precaution
2. Disconnect battery negative terminal
3. Remove horn button assy
Place the front wheels facing straight ahead.
using a torx socket wrench (t30), loosen the 2 torx
screws until the groove along the screw circumference
catches on the screw ca ...