Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Body rocker panel moulding lh
Replacement
Hint:
use the same procedures for the rh side and lh side.
1. Remove body rocker panel moulding lh
Remove the 8 retainers.
using a screwdriver, remove the moulding.
Hint:
tape the screwdriver tip before use.
remove the 7 clips from the moulding.
2. Insta ...
Replacement
Hint:
for parking brake cable assy no.2, Perform the same procedure to the parking
brake cable assy no.3.
1. Remove rear wheel
2. Remove rear brake drum sub–assy
3. Remove rear brake automatic adjust lever lh
4. Remove front brake shoe
sst 09718–00010
5. Remove parking brake sho ...
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
Disconnect the wire clamp from the wire clip on the rectifire
end frame.
remove the rubber cap and nut, and disconnect the alternator
wire.
disconnect the ...


