Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Warning lights
Warning lights inform the driver of malfunctions in the indicated vehicle’s systems.
*1: Vehicles without a smart key system:
These lights turn on when the engine switch is turned to the “ON” position to indicate
that a system check is being performed. They will turn off after the engi ...
Connecting a Bluetooth® device
Up to 5 Bluetooth® devices (Phones (HFP) and audio players (AVP)) can be registered.
If more than 1 Bluetooth® device has been registered, select which device to
connect to.
1 Press the “SETUP” button.
2 Select “Bluetooth*”.
*: Bluetooth is a registered trademark of Bluetooth SIG, In ...
Replacement
1. Remove combination meter assembly
2. Disconnect brake master cylinder push rod clevis
remove the clip and push rod clevis pin and wave washer, and
disconnect the push rod clevis from
the brake pedal.
3. Remove brake pedal support sub–assy
Remove the bolt from the bra ...