Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Key information
Keys
The following keys are provided with the vehicle.
► Vehicles without a smart key system
(type A)
1 Keys
2 Key number plate
► Vehicles without a smart key system (type
B)
1 Keys
Operating the wireless remote control function
2 Key number plate
► Vehicles ...
Types of child restraints
Child restraint systems are classified into the following 3 types according to
the age and size of the child:
► Rear facing - Infant seat/convertible seat
► Forward facing - Convertible seat
► Booster seat
■Selecting an appropriate child restraint system
●U ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Perform active test by hand–held tester(abs motor relay)
Check the operation sound of the abs motor individually when operaing it
with the ...


