Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Setting the vehicle speed
1 Press the “ON-OFF” button to activate the cruise control.
Cruise control indicator will come on.
Press the button again to deactivate the cruise control.
2 Press the “ON-OFF” button to activate the cruise control.
Cruise control indicator will come on.
Press the button again to deac ...
Check mode procedure
Hint:
hand–held tester only:
compared to the normal mode, the check mode has more sensing
ability to detect malfunctions. Furthermore, the same diagnostic
items which are detected in the normal mode can also be
detected in the check mode.
1. Check mode procedure(using the hand–held tester) ...
Rear suspension
Service data
Torque specification
Tire&wheel
Service data
Drive shaft / propeller shaft / axle
Service data
Torque specification
...


