Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Using the key (vehicles
without a smart key system
and with a wireless
remote control function)
Releasing
To release the key, press the button
Folding
To stow the key, press the button
then fold the key.
Using the mechanical key
(vehicles with a smart key
system)
To take out the mechanical key,
slide the release button and take
the key out.
The mechanical key can only be
inserted in o ...
Engine hood/door
Preparation
Sst
Recomended tools
Equipment
...
Brake fluid
■ Checking fluid level
The brake fluid level should be between the “MAX” and “MIN” lines on the tank.
■ Adding fluid
Make sure to check the fluid type and prepare the necessary item.
1 Slide and lift up the rubber strip to partially remove it as shown.
2 Disconnect the ...