Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Terminals of ecu
1. Inspect integration relay
Disconnect the connector and check the continuity of each terminal of
the disconnected connector.
Standard :
If the result is not as specified, the vehicle’s side may malfunction.
Reconnect the connector and check each terminal.
Standard:
If ...
Adjustment
1. Inspect and adjust clutch pedal sub–assy
Turn over the floor carpet.
check that the pedal height is correct.
Pedal height from asphalt sheet:
135.8 – 145.8 Mm (5.346 – 5.740 In.)
adjust the pedal height.
Loosen the lock nut and turn the stopper bolt until
...
Overhaul
Hint:
installation is in the reverse order of the removal. But the
installation is indicated only when it has a
point.
In the rh side, work in the same procedure as in the lh side.
1. Remove front armrest assy lh
Using a screwdriver, remove the front armrest.
Hint:
tape the ...


