Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Automatic door locking and unlocking systems
The following functions can be set or cancelled:
*1: Vehicles with an automatic transmission or continuously variable transmission
*2: Vehicles with a smart key system
■ Setting and canceling the functions
To switch between set and canceled, follow the procedure below:
1 Vehicles withou ...
Inspection procedure
1 Check ignition or starter switch assy
Check the ignition switch, as shown in the illustration and
table.
Standard:
2 Check fuse (ecu–b)
Remove the fuse from the instrument panel j/b.
check the continuity of the fuse.
Standard: continuity
3 Check relay (m ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Read value of hand–held tester(skid control sensor)
Check that there is no difference between the speed value output from
the speed sensor ...


