Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Chassis
On–vehicle inspection
1. Inspect steering linkage
check the steering wheel freeplay .
check the steering linkage for looseness or damage.
Check that the tie rod ends do not have excessive play.
Check that the dust seals and boots are not damaged.
Chec ...
Inspection procedure
Hint:
if dtc p0441 (purge flow), p0446 (vsv for ccv or vsv for pressure
switching valve), p0451, p0452
or p0453 is output with dtc p0442 or p0456 , first troubleshoot
dtc p0441, p0446, p0451, p0452 or p0453. If no malfunction is detected,
troubleshoot dtc
p0442 or p0456 next.
...
Initialization
1. Reset memory
Caution:
perform the reset memory (at initialization) when replacing the automatic
transaxle assy, engine
assy or ecm.
Notice:
hand–held tester only
Turn the ignition switch off.
connect the hand–held tester to the dlc3.
turn the ignition switch to th ...


