Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Floor shift parking lock cable assy (atm)
Replacement
1. Precaution
2. Disconnect battery negative terminal
3. Place front wheels facing straight ahead
4. Remove horn button assy
5. Remove steering wheel assy
sst 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
6. Remove steering column cover
7. Remove c ...
Check short circuit
If the wire harness is ground shorted as shown in fig. 5,
Locate the section by conducting a resistance check with
the body ground in step (b).
Check the resistance with the body ground.
Disconnect connectors a and c and measure the
resistance between terminals 1 and 2 ...
Rear axle beam assy
Replacement
Hint: components:
1. Remove rear wheel
remove the rh and lh rear wheels.
2. Remove rear brake drum sub–assy
3. Separate skid control sensor wire
Disconnect the skid control sensor connector.
remove the 2 bolts and separate the wire harness
clamp ...


