Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Wiring diagram
1 Inspect terminal voltage(pi)
(a) turn
Turn the ignition switch to on.
measure voltage between terminal 5 (pi) of cruise control
ecu assy and body ground, when the cruise control main
switch button is on and off.
Ok:
2 Inspect combination meter assy
3 Check harn ...
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the correct procedure
as given in these sections.
CAUTION
The engine compartment contains many mechanisms and fluids that may move suddenly,
become hot, or become electrically energized. To avoid death or serious injury,
observe t ...
Switching the display
Press to display or hide the album
title.
If there is additional text, is
displayed.
Press and hold to display the remaining
text.
■USB memory functions
●Depending on the USB memory that is connected to the system, the device itself
may not be operable and certain function ...


