Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Turning on the high beam headlights
1 With the headlights on, push the lever away from you to turn on the high beams.
Pull the lever toward you to the center position to turn the high beams off.
2 Pull the lever toward you and release it to flash the high beams once.
You can flash the high beams with the headlights on or off.
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Inspection procedure
1 Check un–lock warning switch assy
Disconnect the key unlock warning switch connector.
check the continuity between the terminals of the key unlock
warning switch connector, as shown in the illustration
and table.
Standard:
2 Check wire harness (tvip ecu unlock warni ...
Meter display
■ Locations of gauges and meters
The units of measure may differ depending on the intended destination of
the vehicle.
Tachometer
Displays the engine speed in revolutions per minute
Outside temperature
Displays the outside temperature within the range of -40ºF (-40ºC) to 140ºF
(60ºC)
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