Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Pressing power switch does not start system
Wiring diagram
Inspection procedure
1 Inspect radio receiver assy(+b, acc, gnd)
Check that the continuity between terminals at each
condition, as shown in the chart.
Standard:
Check that the voltage between terminals at each condition,
as shown in the chart.
Standard:
...
Body rocker panel moulding lh
Replacement
Hint:
use the same procedures for the rh side and lh side.
1. Remove body rocker panel moulding lh
Remove the 8 retainers.
using a screwdriver, remove the moulding.
Hint:
tape the screwdriver tip before use.
remove the 7 clips from the moulding.
2. Insta ...
Moon roof
Use the overhead switches to open and close the moon roof and tilt it up and
down.
■ Opening and closing
1 Opens the moon roof* The moon roof stops slightly before the fully open position
to reduce wind noise.
Press the switch again to fully open the moon roof.
2 Closes the moon roof*
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