Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
When the ignition switch is turned on, battery positive voltage is applied to
the coilwhich closes the contacts
of the efi main relay (marked: efi) and supplies power to terminal +b of the ecm.
This signal causes current to flow to the coil, closing the contacts of the efi
relay and supplyin ...
Problem symptoms table
Hint:
use the table below to help determine the cause of the problem. The numbers
indicate the priority of the
likely cause of the problem. Check each part in order. If necessary, replace
these parts.
1. Headlamp and tail lamp
2. Front fog lamp system
3. Turn signal and hazard warni ...
How to proceed with troubleshooting
Troubleshoot in accordance with the procedure on the following pages.
1 Vehicle brought to workshop
2 Customer problem analysis check and symptom check
Without applicable symptoms, proceed to ”a”.
with applicable symptoms, proceed to ”b”.
3 Symptom simulation
4 Prob ...


