Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
Refer to dtc p0120
Dtc no.
Dtc detection condition
Trouble area
P0121
The following condition is met 4 times. After the vehicle speed
has exceeded 19 mph (30 km/h) once, the throttle position
sensor output value is out of normal range when the throttle
...
Components
...
Adjustment
Hint:
in the rh side, work in the same procedure as in the lh
side.
Since the centering bolt is used as a door side hinge bolt,
the door hinge cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. Inspect front door panel sub–assy lh
Che ...