Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Radiator assy
Toyota Corolla (E120): Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator assy
- disconnect the fan motor connector.
- disconnect two clamps for wire–harness from fan–shroud.
- remove the two fan mount bolts.
- remove the fan w/motor.
7. Add coolant
8. Check engine coolant leak
Other materials:
Overhaul
1. Inspect 4th gear thrust clearance
Using a feeler gauge, measure the 4th gear thrust clearance.
4Th gear thrust clearance:
2. Inspect 3rd gear thrust clearance
Using a dial indicator, measure the 3rd gear thrust clearance.
3Rd gear thrust clearance:
3. Inspect 4th gear ...
Evap monitor (vacuum pressure monitor)
Notice:
a cold soak must be performed prior to conducting the drive pattern to complete
the internal pressure
readiness monitor.
Cold soak preconditions
The monitor will not run unless:
mil is off.
Fuel level is approximately 1/2 to 3/4.
Altitude is 7800 feet (2400 m) or less.
...
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove front wheel rh
4. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
5. Remove fan and generator v belt
Turn the v–ribbed belt tensioner slowly clockwise and
loosen it. Then, remove ...


