Toyota Corolla (E120): Replacement
1. Drain brake fluid
Notice
: wash the brake fluid off immediately if it comes into contact with any painted surface.
2. Remove front wheel rh
3. Remove front fender liner rh
4. Remove brake actuator with bracket
- turn the latch of the actuator connector to disconnect the connector.
- Using sst, disconnect the 6 brake tubes from the brake
actuator.
Sst 09023–00100
- Attach tags or make a memo to identify the place to reconnect.
- Remove the nut, 2 bolts and brake actuator with bracket.
5. Remove brake actuator assy
- remove the 3 nuts and brake actuator from bracket.
6. Install brake actuator assy
- install the brake actuator with the 3 nuts to the bracket.
Torque: 4.7 Nvm (48 Kgf·cm, 42 in.Vlbf)
7. Install brake actuator with bracket
- Install the brake actuator with bracket with the nut and 2
bolts.
Torque: 19 nvm (194 Kgf·cm, 14 ft·lbf)
- Using sst, connect the 6 brake tubes to the correct position
of brake actuator, as shown in the illustration.
Sst 09023–00100
torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf) - connect the brake actuator connector.
8. Install front fender liner rh
9. Install front wheel rh
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
10. Fill reservoir with brake fluid
11. Bleed master cylinder
sst 09023–00100
12. Bleed brake line
13. Check fluid level in reservoir
14. Check brake fluid leakage
15. Check brake actuator with hand–held tester
Other materials:
Removal and installation of engine intake parts
If any metal tip is mixed in the inlet pass, this may give a
bad effect to the engine and turbocharger.
when removing and installing the inlet system parts,
close the opening of the removed inlet system parts and
the engine with a clean shop rag or gummed tape.
when inst ...
Customer problem analysis
Hint:
in troubleshooting, the problem symptoms must be confirmed
accurately, meaning that all preconceptions
must be set aside in order to make an accurate judgement. To ascertain what
the problem symptoms
are, it is extremely important to ask the customer about the problem and
cond ...
Body panel anti-rust agent (wax) application areas
Apply rustop w to the doors and hood edges (tips of outer panel folded parts)
and undersides, areas around
hinges, etc.To prevent rust. Coat the undersides of the edges using a nozzle and
air gun, and coat the areas around
the hinges using a brush.
Hint:
if rustop is unnecessarily ...