Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.
(Sample) supplemental restraint system check sheet.
Other materials:
Overhaul
1. Remove generator pulley
Sst 09820–63010 (09820–06010, 09820–06020)
Hint:
Hold sst 1 – a with a torque wrench, and tighten sst 1
– b clockwise to the specified torque.
Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf)
Notice:
check that sst is secured to the rotor shaft.
...
Inspection procedure
1 Inspect stop lamp switch assy
Check that the stop light lights up when brake pedal is depressed and
turns off when the brake pedal
is released.
2 Inspect skid control ecu terminal voltage(stp terminal)
Disconnect skid control ecu connector.
measure voltage between termina ...
How to proceed with troubleshooting
Troubleshoot in accordance with the procedure on the following pages.
1 Vehicle brought to workshop
2 Customer problem analysis check and symptom check
Without applicable symptoms, proceed to ”a”.
with applicable symptoms, proceed to ”b”.
3 Symptom simulation
4 Prob ...