Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.

(Sample) supplemental restraint system check sheet.

Other materials:
Inspection
1. Thermostat
Hint:
the thermostat is numbered with the valve opening temperature.
Immerse the thermostat in water and gradually heat the
water.
check the valve opening temperature.
Valve opening temperature:
80 to 84 c (176 to 183 f)
Hint:
if the valve opening temperatur ...
Replacement
Hint: components:
1. Remove rear wheel
2. Remove rear brake drum sub–assy
3. Disconnect skid control sensor wire (w/ abs)
4. Remove rear axle hub & bearing assy lh
Remove the 4 bolts and hub & bearing assy lh.
5. Install rear axle hub & bearing assy lh
Install t ...
Replacement
1. Discharge refrigerant from refrigeration system
turn the a/c switch on.
operating the cooler compressor at the engine rpm of approx. 1000
For 5 to 6 min., Circulate the refrigerant
and collect compressor oil remaining in each component into the cooler
compressor as much ...


