Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.
(Sample) supplemental restraint system check sheet.
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Replacement
Hint: components:
1. Table of bolt, screw and nut
Notice:
be sure to tape the tip of the screwdriver when using it to disengage the
meshing of the clips and
claws.
Hint:
indicate the bolts, screws and nuts, which are necessary for installation and
removal of the instrument panel,
in th ...
Adjustment
Hint:
in the rh side, work in the same procedure as in the lh side.
Since the centering bolt is used as a door side hinge bolt,
the door hinge cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. Inspect rear door panel sub–assy lh
Check ...