Toyota Corolla (E120) 2002–2008 Repair Manual / Front suspension / Lower ball joint assy front lh
Toyota Corolla (E120): Lower ball joint assy front lh
Replacement
Hint
: components:
1. Inspect lower ball joint assy front lh
- Jack up front side of the vehicle.
- check the rattle of the lower ball joint assy front lh.
2. Remove front wheel
3. Remove front axle hub lh nut sst 09930–00010
4. Disconnect speed sensor front lh (w/ abs)
5. Separate tie rod end sub–assy lh sst 09628–62011
6. Separate front suspension arm sub–assy lower no.1 Lh
7. Separate front axle assy lh
8. Remove lower ball joint assy front lh
- Remove the cotter pin and castle nut.
- using sst, remove the lower ball joint assy from the
steering knuckle lh.
Sst 09628–62011
9. Inspect lower ball joint assy front lh
- As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut.
- using a torque wrench, turn the nut continuously at a rate
of 3 – 5 seconds per 1 turn and take the torque reading
on the 5th turn.
Turning torque: 0.98 – 4.9 Nvm (10 – 50 Kgf·cm, 8.7 – 43 In.Vlbf)
10. Install lower ball joint assy front lh
- install the lower ball joint assy front lh to the steering knuckle
lh, tighten the castle nut.
Torque: 103 nvm (1050 Kgf·cm, 76 ft·lbf)
- install a new cotter pin.
11. Install front axle assy lh
12. Install front suspension arm sub–assy lower no.1 Lh
13. Install tie rod end sub–assy lh
14. Install speed sensor front lh (w/ abs)
15. Install front axle hub lh nut sst 09931–00020
16. Install front wheel torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
17. Inspect and adjust front wheel alignment
18. Check abs speed sensor signal (w/ abs)
Other materials:
Valve clearance
Adjustment
1. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
2. Disconnect engine wire
Remove the 5 clamps from the 5 clamp brackets.
Disconnect the 4 ignition coil connectors.
Remove the bolt and nut installing the engine wire ...
Installing tire pressure
warning valves and transmitters
(vehicles with a
tire pressure warning system)
When replacing tires or wheels,
tire pressure warning valves and transmitters must also be
installed.
When new tire pressure warning
valves and transmitters are
installed, new ID codes must be
registered in the tire pressure
warning computer and the tire
pressure warning system must
be initialized. ...
Circuit description
The crankshaft position sensor (ne signal) consists of a magnet, iron core
and pickup coil.
The ne signal plate (crankshaft position sensor plate) has 34 teeth and is
installed on the crankshaft. The
ne signal sensor generates 34 signals for each engine revolution. This sensor
monitors a p ...