Toyota Corolla (E120): Adjustment

Hint
:
- in the rh side, work in the same procedure as in the lh side.
- Since the centering bolt is used as a door side hinge bolt, the door hinge cannot be adjusted with it on. Substitute the bolt with washer for the centering bolt.
1. Inspect front door panel sub–assy lh

- Check that the clearance is within the standard value.
2. Adjust front door panel sub–assy lh

- Using sst, adjust the door by loosening the body side
hinge bolts.
Sst 09812–00010
torque: 26 nvm (265 kgfvcm, 19 ftvlbf)

- Adjust the door by loosening the door side hinge bolts.
Torque: 26 nvm (265 kgfvcm, 19 ftvlbf)

- Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a plastic hammer.
- tighten the striker mounting screws again.
Torque: 23 nvm (235 kgfvcm, 17 ftvlbf)
Other materials:
On–vehicle inspection
1. Inspect front axle hub bearing
remove the front wheel.
separate the front disc brake caliper assy .
remove the front disc.
inspect the bearing backlash.
Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0. ...
Inspection procedure
1 Inspect stop lamp switch assy
2 Check harness and connector(stop lamp switch assy – ecm)
Install the stop lamp switch assy.
disconnect the ecm connector.
measure the voltage according to the value(s) in the table
below when the brake pedal is depressed and rele ...
On–vehicle inspection
1. Inspect brake booster
Airtightness check.
Start the engine and stop it after 1 or 2 minutes. Depress
the brake pedal several times slowly.
Hint:
if the pedal goes down farthest at the 1st time, but gradually
rises after the 2nd or 3rd time, the booster is airtight.
...


