Toyota Corolla (E120) 2002–2008 Repair Manual / Starting & charging / Starting system
Toyota Corolla (E120): Starting system
Inspection
1. Inspect starter assy
Notice
: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
- perform the pull–in test.
- Remove the nut, then disconnect the lead wire from terminal c.
- Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter repair service kit.
- Perform the hold–in test.
- Disconnect the negative (–) lead from terminal c
with the lead wire disconnected from terminal c.
Check that the clutch pinion gear remains extended.
If the clutch pinion gear returns, replace the starter repair service kit.
- Check the clutch pinion gear returns.
- Disconnect the negative (–) lead from the starter body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter repair service kit.
- Perform the no–load performance test.
- Connect the lead wire to terminal c with the nut.
Make sure that the lead is not grounded.
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
- Clamp the starter in a vise.
- Connect the battery and an ammeter to the starter as shown in the illustration.
- Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 90 a or less at 11.5 V
If the current is not as specified, replace the starter repair service kit.
2. Inspect starter relay assy
- Check the continuity.
- Using an ohmmeter, check for continuity between each terminal.
Specified condition:
If the result is not as specified, replace the starter relay.
Other materials:
Front suspension
Preparation
Sst
Recomended tools
Equipment
...
Amplifier antenna assy
Replacement
Hint: components:
Remove roof headlining assy
Notice:
do not bend the roof headlining assy.
Hint:
refer to the procedure from ”remove roof headlining assy” of roof
headlining assy.
Remove the related parts as long as the amplifier antenna assy can be
removed. ...
Using the radio (Multimedia system)
Radio operation
Select “AM” or “FM” on the audio source selection screen to begin listening
to the radio.
Audio control screen
Pressing the “AUDIO” button displays the audio control screen from any screens
of the selected source.
1 Audio source selection screen appears
2 Preset ...