Toyota Corolla (E120): Replacement
Hint
: components: 1. Remove front wheel
2. Remove front axle hub lh nut
sst 09930–00010
3. Separate front stabilizer link assy lh
4. Separate speed sensor front lh (w/ abs)
5. Separate front disc brake caliper assy lh
- Remove the 2 bolts, separate the brake caliper assy lh from the steering knuckle.
6. Remove front disc
7. Separate tie rod end sub–assy lh
sst 09628–62011
8. Separate front suspension arm sub–assy lower no.1 Lh
9. Remove front axle assy lh
- Using a plastic hammer, separate the front drive shaft assy lh from the axle hub.
Notice
:
- be careful not to damage the boot.
- W/ abs: be careful not to damage the speed sensor rotor.
- remove the 2 bolts, nuts and front axle assy lh.
10. Remove lower ball joint assy front lh
- Remove the cotter pin and nut.
- using sst, remove the lower ball joint assy front lh.
Sst 09628–62011
11. Remove front axle hub lh hole snap ring
- Using a snap ring pliers, remove the lh hole snap ring.
12. Remove front axle hub sub–assy lh
- Using sst, remove the hub sub–assy lh.
Sst 09520–00031
- Using sst, remove the inner race of hub lh bearing from
the hub sub–assy lh.
Sst 09950–40011 (09951–04020, 09952–04010, 09953–04030, 09954–04010, 09955–04061, 09957–04010, 09958–04011), 09950–60010 (09951–00370)
13. Remove disc brake dust cover front lh
- remove the 3 bolts and dust cover front lh.
14. Remove front axle hub lh bearing
- Place the inner race of hub lh bearing on the outer race of hub lh bearing.
- using sst and a press, remove the hub lh bearing from
the steering knuckle.
Sst 09527–17011, 09950–60010 (09951–00640), 09950–70010 (09951–07100)
15. Install front axle hub lh bearing
- Using sst and a press, install a new hub lh bearing to
the steering knuckle.
Sst 09950–60020 (09951–00720), 09950–70010 (09951–07100)
16. Install disc brake dust cover front lh
- install the dust cover front lh with the 3 bolts.
Torque: 8.3 Nvm (85 Kgf·cm, 73 in.Vlbf)
17. Install front axle hub sub–assy lh
- Using sst and a press, install the hub sub–assy lh.
Sst 09608–32010, 09950–60010 (09951–00600), 09950–70010 (09951–07100)
18. Install front axle hub lh hole snap ring
- Using snap ring pliers, install a new lh hole snap ring.
19. Install lower ball joint assy front lh
- install the lower ball joint assy front lh, torque the nut.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
- install a new cotter pin.
Notice
: if the holes for the cotter pin are not aligned, tighten the nut further up to 60 . 20. Install front axle assy lh
- Install the 2 bolts, nuts and front axle assy lh to the shock
absorber.
Torque: 153 nvm (1,560 Kgf·cm, 113 ft·lbf) Notice
: only when reusing the bolts and nuts, apply engine oil to the screw part of the nuts.
- push the front axle assy toward the outside of the vehicle, fit the splined part of the drive shaft assy to that of the front axle assy, insert the drive shaft assy into the front axle assy.
Notice
:
- do not push out the front axle assy excessively.
- Be careful not to damage the drive shaft outboard joint boot.
- W/ abs: be careful not to damage the speed sensor rotor.
21. Install front suspension arm sub–assy lower no.1 Lh
22. Install tie rod end sub–assy lh
23. Install front stabilizer link assy lh
24. Install front disc
25. Install front disc brake caliper assy lh
- Install the brake caliper assy lh with the 2 bolts to the
steering knuckle.
Torque: 106.8 Nvm (1,089 Kgf·cm, 79 ft·lbf)
26. Install front axle hub lh nut
- using a socket wrench (30 mm), install a new hub lh nut.
Torque: 216 nvm (2,203 Kgf·cm, 159 ft·lbf)
27. Separate front disc brake caliper assy lh
28. Remove front disc
29. Inspect bearing backlash
- Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub bearing.
30. Inspect axle hub deviation
- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub sub–assy.
31. Install front disc
32. Install front disc brake caliper assy lh
33. Install speed sensor front lh (w/ abs)
34. Install front axle hub lh nut
- Using a chisel and a hammer, stake the hub lh nut.
35. Install front wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
36. Inspect and adjust front wheel alignment
37. Check abs speed sensor signal (w/ abs)
Other materials:
Removal & installation and disassembly & reassembly
1. Remove bench type rear seat cushion assy
2. Remove rear floor service hole cover
Remove the rear service hole cover.
Disconnect the fuel pump and vapor pressure sensor
connector.
3. Work for preventing gasoline from spilling out
Start the engine.
after the engi ...
Inspection procedure
1 Check side squib(rh) circuit(airbag sensor assy center – front
seat airbag assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the front seat airbag assy ...
Floor shift cable transmission control
shift (atm)
Replacement
1. Precaution
2. Disconnect battery negative terminal
3. Remove parking brake hole cover sub–assy
4. Remove console panel upper
5. Remove console box carpet
6. Remove console box sub–assy rear
7. Remove air bag sensor assy center
8. Disconnect oxygen sensor connector
...