Toyota Corolla (E120): Replacement
1. Remove combination meter assembly
2. Disconnect brake master cylinder push rod clevis
- remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal.
3. Remove brake pedal support sub–assy
- Remove the bolt from the brake pedal support.
- disconnect the stop lamp switch connector.
- Remove the 4 nuts and brake pedal support assy.
4. Remove brake pedal sub–assy
- remove the bolt and nut from the brake pedal support sub–assy.
- remove the brake pedal sub–assy and 2 bushes.
5. Remove stop lamp switch assy
- loosen the stop lamp switch lock nut.
- remove the stop lamp switch assy from the brake pedal support sub–assy.
6. Remove brake pedal pad
- remove the brake pedal pad from the brake pedal sub–assy.
7. Install brake pedal pad
- install the brake pedal pad to the brake pedal sub–assy.
8. Install stop lamp switch assy
- install the stop lamp switch assy to the brake pedal sub–assy.
9. Install brake pedal sub–assy
- apply the lithium soap base glycol grease to the 2 new bushes on the ends and sides.
- install the brake pedal sub–assy and 2 bushes to the brake pedal
support with the bolt and nut.
Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)
10. Install brake pedal support sub–assy
- Install the brake pedal support assy with the 4 nuts.
Torque: 12.7 Nvm (130 Kgf·cm, 9 ft·lbf)
- connect the stop lamp switch connector to the stop lamp switch assy.
- Install the bolt to the brake pedal support sub–assy.
Torque: 23.6 Nvm (240 Kgf·cm, 17 ft·lbf)
11. Connect brake master cylinder push rod clevis
- apply the lithium soap base glycol grease to the push rod clevis pin.
- connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.
12. Install combination meter assembly
13. Check and adjust brake pedal height
14. Check pedal free play
15. Check pedal reserve distance
Other materials:
Body panel sealing areas
Be sure to apply body sealer to the body panel joints and door edges (tip of
outer panel folded part), etc., To waterproof
and rustproof them.
Hint:
apply degreasing agent to a clean cloth and clean the sealer
application areas.
After removing the applied spot sealer from the se ...
Inspection procedure
1 Inspect transmission wire(sl)
Disconnect the transmission wire connector from the
transaxle.
measure the resistance according to the value(s) in the
table below.
Standard:
2 Check harness and connector(transmission wire – ecm)
Connect the transmission wire c ...
Although system is powered,cd cannot be played
Wiring diagram
Inspection procedure
1 Check if a proper cd is inserted
Check that a proper cd is inserted.
Make sure that the cd is a normal audio cd, and that there is no
deformation, flaw, stain, burr
and other defects on the cd.
Standard: normal audio cd.
Reference:
...