Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Purpose of the readiness tests
The on–board diagnostic (obd ii) system is designed to monitor the
performance of emission–related
components and report any detected abnormalities in the form of diagnostic
trouble codes
(dtcs). Since the various components need to be monitored during different
driving condition ...
Precaution
1. Do not handle refrigerant in an enclosed
area or near an open flame
2. Always wear eye protection
3. Be careful not to get liquid refrigerant in your eyes or on your skin
If liquid refrigerant gets in your eyes or on your skin.
wash the area with lots of cool water.
Cautio ...


