Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
How to proceed with troubleshooting
The hand–held tester can be used at step 4, 6, 8 and 9.
1 Vehicle brought to workshop
2 Customer problem analysis
3 Warning light check
4 The dtcs check (present and past dtcs)
5 The dtcs chart
6 Circuit inspection
7 Repair
8 Clear the dtcs (present and past dtcs)
9 The dt ...
Components
Washer fluid tank
Engine coolant reservoir
Fuse boxes
Engine oil filler cap
Engine oil level dipstick
Battery
Brake fluid reservoir
Radiator
Condenser
Electric cooling fan
Checking the engine oil
With the engine at operating
temperature and turned off,
check the oil level on the ...
Inspection procedure
Hint:
read freeze frame data using the hand-held tester or the obd ii scan tool.
Freeze frame data records the
engine conditions when a malfunction is detected. When troubleshooting, it is
useful for determining whether
the vehicle was running or stopped, the engine was warmed up or not, the ...


