Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
Overhaul
1. Remove speedometer drive (mtm) gear
Remove the speedometer drive (mtm) gear from the front
differential case.
2. Remove front differential ring gear
Place matchmarks on the front differential ring gear and
front differential case.
Remove the 8 bolts. Using a hamme ...
Precaution
1. Check that the battery cables are connected to the correct terminals.
2. Disconnect the battery cables when the battery is given a quick charge.
3. Do not perform tests with a high voltage insulation resistance tester.
4. Never disconnect the battery while the engine is running.
5. Check that ...
Seat belt warning lamp for driver’s seat does not
operate
Wiring diagram
Inspection procedure
1 Check combination meter assy
Ground terminal c9–12 on the combination meter side.
check that the warning lightlights up.
Ok: warning light lights up.
2 Inspect front seat inner belt assy lh
Disconnect the front seat inner belt ...


