Toyota Corolla (E120) 2002–2008 Repair Manual / Ignition / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
Notice
: ”cold” and ”hot” in these sentences express the temperature of the coils themselves. ”Cold” is from –10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
- confirm dtc.
Notice
: if dtc is indicated, carry out troubleshooting in accordance with the procedure on the following dtc.
- check that the spark occurs.
- Remove the ignition coils (with igniter).
- Using a 16 mm (0.63 In) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
- Disconnect the 4 injector connectors.
- Ground the spark plugs.
- Check if spark occurs while engine is being cranked.
Notice
:
- be sure to ground the spark plug, when checking.
- Replace the ignition coil when it is given an impact.
- Do not crank the engine for more than 2 seconds.
Hint
: if the spark does not occur, do the test as follow.
- using a 16 mm (0.63 In.) Plug wrench, install the spark plugs.
Torque: 25 nvm (255 Kgf·cm, 18 ft·lbf)
- install the ignition coil with igniter.
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
Other materials:
Pre–check
1. Diagnosis system
Release the parking brake lever.
check the warning lights.
When the ignition switch is turned on, check that the abs
warning light and brake warning light goes on for 3 sec.
Hint:
when the parking brake is applied or the level of the brake
fluid is low, the ...
Check short circuit
If the wire harness is ground shorted as shown in fig. 5,
Locate the section by conducting a resistance check with
the body ground in step (b).
Check the resistance with the body ground.
Disconnect connectors a and c and measure the
resistance between terminals 1 and 2 ...
Foreword
This repair manual has been prepared to provide essential information
on body panel repair methods (including cutting and
welding operations, but excluding painting) for the toyota
corolla
Applicable models: aze141 series
zre142 series
This manual consists of body repair methods, exploded diag ...


