Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Inspection
1. Intake air flow meter sub–assy
Inspect the intake air flow meter resistance.
Using an ohmmeter, measure the resistance between
terminals tha and e2.
Resistance:
at –20 c (–4 f) 13.6 To 18.4 KΩ
at 20 c (68 f) 2.21 To 2.69 KΩ
at 60 c (140 f) 0.49 To 0.67 ...
Circuit description
The purpose of this circuit is to prevent the engine from stalling while
driving in lock–up condition, when
brakes are suddenly applied.
When the brake pedal is depressed, this switch sends a signals to the ecm. Then
the ecm cancels the operation
of the lock–up clutch while braking is i ...
Overhaul
1. Inspect 4th gear thrust clearance
Using a feeler gauge, measure the 4th gear thrust clearance.
4Th gear thrust clearance:
2. Inspect 3rd gear thrust clearance
Using a dial indicator, measure the 3rd gear thrust clearance.
3Rd gear thrust clearance:
3. Inspect 4th gear ...


