Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Problem symptoms table
The suspected circuits or parts for each problem symptom are shown in the
table below. Use this table to
troubleshoot the problem when a normal code is displayed in the diagnostic
trouble code chart but the problem
is still occurring. Numbers in the table indicate the order in which the
circ ...
Refueling
Opening the fuel tank cap
Perform the following steps
to open the fuel tank cap:
Before refueling the vehicle
Turn the engine switch off and
ensure that all the doors and
windows are closed.
Confirm the type of fuel.
■Fuel tank opening for unleaded
gasoline
To help prevent incorrect fueling, ...
Adjustment
1. Inspect park/neutral position switch assy
apply the parking brake and turn the ignition switch on.
depress the brake pedal and check that the engine starts only when
the shift lever is set in n or p position
and it does not start in the other position.
check that th ...