Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Replacement
1. Remove hood sub–assy
2. Remove cylinder head cover no.2
3. Remove battery
4. Remove battery carrier
Remove the 4 bolts and battery carrier.
5. Remove air cleaner assembly with hose
6. Remove floor shift cable transmission control shift
Remove the nut from the control shaf ...
Checking monitor status
Hint:
”monitor result” indicates normal or malfunction of each
component and system when judgment has done.
1. How to read data
Connect the hand–held tester to the dlc 3.
enter ”monitor result” from ”diagnosis / enhanced
obd ii / monitor info / monitor result”
on ...
Overhaul
1. Remove manual transmission filler plug
Remove the manual transmission filler plug and gasket
from the manual transmission case.
2. Remove drain (mtm) plug sub–assy
Remove the drain (mtm) plug sub–assy and gasket from
the manual transmission case.
3. Remove speedomete ...


