Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Refrigerant / Replacement
Toyota Corolla (E120): Replacement
1. Discharge refrigerant from refrigeration system
- turn the a/c switch on.
- operating the cooler compressor at the engine rpm of approx. 1000 For 5 to 6 min., Circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
- stop the engine.
- let the refrigerant gas out.
Sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080)
2. Charge refrigerant
- using a vacuum pump, perform a vacuum pumping.
- supply refrigerant, hfc–134a (r134a).
Standard: 490 30 g (17.28 1.06 Oz.) Sst 07110–58060 (07117–58060, 07117–58070, 07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080), 07117–48130, 07117–48140
3. Warm up engine
4. Inspect leakage of refrigerant
- using a gas leak detector, check for leakage of refrigerant.
Other materials:
Replacement
1. Remove instrument panel sub–assy lower
2. Remove clutch pedal spring
3. Remove clutch master cylinder push rod clevis w/hole pin
Remove the clip and hole pin.
4. Remove clutch pedal support sub–assy
W/ cruise control:
disconnect the clutch switch assy connector.
&nbs ...
Circuit description
Refer to dtc p0115
Dtc no.
Dtc detection condition
Trouble area
P0116
If engine coolant temperature (ect) was between 35 c (95 °F)
and 60 c (140 °F) when starting the engine, and also conditions
(a) and (b) are met:
vehicle has run with acceleration an ...
Repair
1. Steering off center repair procedure
Inspect steering wheel off center.
Apply masking tape on the top center of the steering
wheel and steering column upper cover.
Driving the vehicle on a straight line for 100 meters
at a constant speed of 35 mph (56 km/h), and ho ...