Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Adding engine oil
■ Checking the oil type and
preparing the item needed
Make sure to check the oil type and prepare the items needed
before adding oil.
Engine oil selection
Oil quantity (Low level mark
Refill upper limit mark)
1.6 qt. (1.5 L, 1.3 Imp. qt.)
Item
Clean funnel
■ Adding engine oil
If the oil ...
Overhaul
1. Remove oil pump relief valve
Remove the oil pump relief valve plug, oil pump relief
valve spring and oil pump relief valve.
Oil pump relief valve plug
oil pump relief valve spring
oil pump relief valve
2. Inspect oil pump assy
Remove 3 screws and o ...
Overhaul
1. Drain clutch fluid
2. Disconnect clutch release cylinder to flexible hose tube
Using sst, disconnect the flexible hose tube.
Sst 09023–00100
Hint:
use a container to catch the fluid.
3. Remove clutch release cylinder assy
Remove the 3 bolts, clutch release cylinder assy ...


