Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Inspection procedure
1 Check door lock
When the door does not operate manually, proceed to ”a”.
when the door does not operate via the key, proceed to ”b”.
2 Inspect door lock control switch
W/ power window:
remove the power window regulator master switch assy.
Inspect th ...
Aluminum wheel precautions (if equipped)
● Use only Toyota wheel nuts and wrenches designed for use with your aluminum
wheels.
● When rotating, repairing or changing your tires, check that the wheel nuts are
still tight after driving 1000 miles (1600 km).
● Be careful not to damage the aluminum wheels when using tir ...
Inspection
1. Windshield wiper switch assy
Continuity check
check the continuity of each terminal of the connector.
Front wiper switch
Standard:
Front washer switch
Standard:
W/o intermittent time adjust:
intermittent operation check
connect the voltmeter (+) te ...


