Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Seat belt warning lamp for front passenger’s seat
does not flash
Wiring diagram
Inspection procedure
1 Inspect combination meter assy
Ground terminal c9–11 on the combination meter side.
check that the warning lightlights up.
Ok: warning light lights up.
2 Inspect passenger seat belt warning lamp assy
Ground terminal c9– ...
How to proceed with troubleshooting
1 Vehicle brought in
2 Customer problem analysis check and symptom check
3 Problem symptoms table
Without applicable symptoms, proceed to ”a”
with applicable symptoms, proceed to ”b”
4 Perform troubleshooting in the following method, depending on
malfunction symptom ...
Inspection procedure
Hint:
if dtcs p0115, p0116, p0117, p0118 and p0125 are output
simultaneously, the engine coolant temperature
sensor circuit may be open or short. Perform the troubleshooting of dtc
p0115, p0117 or
p0118 first.
Read freeze frame data using the hand-held tester or the obd ii scan
to ...


