Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

    Share this page:

    Other materials:

    Inspection procedure
    Hint: if dtcs besides misfire are memorized simultaneously, first perform the troubleshooting for them. Read freeze frame data using the hand-held tester or the obd ii scan tool. Freeze frame data records the engine conditions when a malfunction is detected. When troubleshooting, it ...

    Pre–check
    1. Diagnosis check Starting diagnosis mode (service check mode)  turn off the audio system and turn the ig switch to acc. While pressing the preset switches ”1” and ”6” at the same time, press ”cd” 3 times. Reference: beep sound is given 3 times and the sys ...

    Engine
    On–vehicle inspection Hint: inspect these items on a cooled down engine. 1. Inspect drive belt 2. Replace spark plugs 3. Inspect air filter Remove the air filter.  visually check that the air filter is not excessively damaged, dirty or oily. Peplace the air filter if nece ...