Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Hood
Adjustment
Hint:
since the centering bolt is used as a hood hinge and hood lock
set bolt, the hood and hood lock can not be adjusted with it on.
Substitute a bolt with washer for the centering bolt.
1. Inspect hood sub–assy
Check that the clearance is within the standard value.
...
For vehicles equipped with mobile communication system
Install an antenna as far as possible away from the ecu
and sensors of the vehicle’s electronic systems.
install an antenna feeder at least 20 cm (7.87 In.) Away
from the ecu and sensors of the vehicle’s electronic systems.
For details of the ecu and sensors locations, refer ...
Overhaul
Hint:
overhaul the rh side by the same procedures with lh side.
1. Remove rear wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove rear brake drum sub–assy
Release the parking brake lever, and remove t ...