Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Engine
On–vehicle inspection
Hint:
inspect these items on a cooled down engine.
1. Inspect drive belt
2. Replace spark plugs
3. Inspect air filter
Remove the air filter.
visually check that the air filter is not excessively damaged,
dirty or oily.
Peplace the air filter if nece ...
Replacement
1. Work for preventing gasoline from spilling out
2. Remove front wheels
3. Remove engine under cover rh
4. Remove engine under cover lh
5. Drain coolant
6. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
7. Disconnect radiator hose inlet
&nb ...
Inspection procedure
1 Prepare for inspection
Disconnect the negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
remove the horn button assy .
disconnect the connector of the instrument panel passenger airbag assy
.
disconnect the connector of the front sea ...


