Toyota Corolla (E120): Inspection
1. Thermostat
Hint
: the thermostat is numbered with the valve opening temperature.
- Immerse the thermostat in water and gradually heat the water.
- check the valve opening temperature.
Valve opening temperature: 80 to 84 c (176 to 183 f)
Hint
: if the valve opening temperature is not as specified, replace the thermostat.
- Check the valve lift.
Valve lift: 10 mm (0.39 In.) Or more at 95 c (203 f)
Hint
: if the valve lift is not as specified, replace the thermostat.
- check that the valve is fully closed when the thermostat is at low temperatures (below 77 c (171 f)).
Hint: if not closed, replace the thermostat.
2. Radiator cap sub–assy
Notice
:
- if the radiator cap has contaminations, always rinse it with water.
- Before using a radiator cap tester, wet the relief valve and pressure valve with engine coolant or water.
- When performing step (a) and (b) below, keep the tester at an angle of over 30 above the horizontal.
- Using a radiator cap tester, slowly pump the tester and
check that air is coming from the vacuum valve.
Pump speed: 1 push / 3 seconds or more
Notice
: push the pump at a constant speed. If air is not coming from the vacuum valve, replace the radiator cap.
- pump the tester and measure the relief valve opening
pressure.
Pump speed: 1 push within 1 second
Notice: the above pump speed is for the first pump only (in order to close the vacuum valve). After the first pump, the pump speed can be reduced. Standard opening pressure: 74 to 103 kpa (0.75 To 1.05 Kgf/cm2, 10.7 To 14.9 Psi) minimum opening pressure: 59 kpa (0.6 Kgf/cm2, 8.5 Psi)
Hint
: use the tester’s maximum reading as the opening pressure.
If the opening pressure is less than minimum, replace the radiator cap.
Other materials:
Data list/active test
1. Data list
Hint:
using the data list displayed by the hand–held tester or the obd ii scan tool,
you can read the value of
the switches, sensors, actuators and so on without parts removal. Reading the
data list as a first step
of troubleshooting is one method to shorten diagnostic time.
...
Oil filter sub–assy
Replacement
Caution:
prolonged and repeated contact with mineral oil will result in the
removal of natural fats from
the skin, leading to dryness, irritation and dermatitis. In addition, used
engine oil contains potentially
harmful contaminants which may cause skin cancer.
Exercise ...
Inspection
1. Power window system circuit
2. Inspect power window regulator master switch assy
Inspect the master switch continuity.
[Driver’s switch (window unlock and lock)]
Standard:
[Front passenger’s switch (window unlock)]
standard:
[Front passenger’s switch (window lock)]
...