Toyota Corolla (E120): Adjustment
1. Inspect and adjust clutch pedal sub–assy
- Turn over the floor carpet.
- check that the pedal height is correct.
Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)
- adjust the pedal height.
- Loosen the lock nut and turn the stopper bolt until
the height is correct. Tighten the lock nut.
Torque: 24.5 Nvm (245 Kgf·cm, 18 ft·lbf)
- check that the pedal free play and push rod play are correct.
- Depress the pedal until the clutch resistance begin
to be felt.
Pedal free play: 5.0 – 15.0 Mm (0.197 – 0591 In.)
- Gently depress the pedal until the resistance begins
to increase a little.
Push rod play at pedal top: 1.0 – 5.0 Mm (0.039 – 0.197 In.)
- Adjust the pedal free play and push rod play.
- Loosen the lock nut and turn the push rod until the free play and push rod play are correct.
- Tighten the lock nut.
- After adjusting the pedal free play, check the pedal height.
- Connect the air duct and install the lower finish panel.
- Check the clutch release point.
- Pull the parking brake lever and install wheel stopper.
- Start the engine and idle the engine.
- Without depressing the clutch pedal, slowly shift the shift lever into reverse position until the gears contact.
- Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
Standard distance: 25 mm (0.98 In.) Or more (from pedal stroke end position to release point) if the distance is not as specified, perform the following operations.
- Check pedal height.
- Check push rod play and pedal free play.
- Bleed the clutch line.
- Check the clutch cover assy and disc assy.
Other materials:
Inspection procedure
1 Reconfirm dtc
Check the dtc
2 Inspect skid control ecu connector securely connected
3 Inspect skid control ecu connector(ig1 terminal voltage)
In case of using hand–held tester:
check the voltage condition output from the ecu displayed on the
hand–held tester.
O ...
Key information
Keys
The following keys are provided with the vehicle.
► Vehicles without a smart key system
(type A)
1 Keys
2 Key number plate
► Vehicles without a smart key system (type
B)
1 Keys
Operating the wireless remote control function
2 Key number plate
► Vehicles ...
Windshield wiper switch assy
Replacement
1. Remove steering column cover lwr
Remove 3 screws and steering column cover lwr.
2. Remove windshield wiper switch assy
Disconnect the connecter of the windshield wiper switch.
release the claw and pull out the windshield wiper switch
assy as shown in the ...