Toyota Corolla (E120): Adjustment

1. Inspect and adjust clutch pedal sub–assy

  1. Turn over the floor carpet.
  2.  check that the pedal height is correct.

    Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)

  3.  adjust the pedal height.
  1. Loosen the lock nut and turn the stopper bolt until the height is correct. Tighten the lock nut.

    Torque: 24.5 Nvm (245 Kgf·cm, 18 ft·lbf)

  1.  check that the pedal free play and push rod play are correct.
  1.  Depress the pedal until the clutch resistance begin to be felt.

    Pedal free play: 5.0 – 15.0 Mm (0.197 – 0591 In.)

  2.  Gently depress the pedal until the resistance begins to increase a little.

    Push rod play at pedal top: 1.0 – 5.0 Mm (0.039 – 0.197 In.)

  1. Adjust the pedal free play and push rod play.
  1.  Loosen the lock nut and turn the push rod until the free play and push rod play are correct.
  2.  Tighten the lock nut.
  3.  After adjusting the pedal free play, check the pedal height.
  4.  Connect the air duct and install the lower finish panel.

  1. Check the clutch release point.
  1.  Pull the parking brake lever and install wheel stopper.
  2.  Start the engine and idle the engine.
  3.  Without depressing the clutch pedal, slowly shift the shift lever into reverse position until the gears contact.
  4.  Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

Standard distance: 25 mm (0.98 In.) Or more (from pedal stroke end position to release point) if the distance is not as specified, perform the following operations.

  • Check pedal height.
  • Check push rod play and pedal free play.
  • Bleed the clutch line.
  • Check the clutch cover assy and disc assy.
    Share this page:

    Other materials:

    Fog light switch
    The fog lights secure excellent visibility in difficult driving conditions, such as in rain and fog. 1 Turns the front fog lights off 2 Turns the front fog lights on *1: For U.S.A. *2: For Canada ■Fog lights can be used when The headlights are on in low beam. ...

    Disposal
    Hint: when scrapping vehicles epuipped with a seat belt pretensioner or disposing of a front seat outer belt (with seat belt pretensioner) always first active the seat belt pretensioner in accordance with the procedure described below. If any abnormality occurs in the seat belt pretensioner o ...

    On–vehicle inspection
    1. Check basic function (manual operation function)  turn the ignition switch on.  Check that the door glass moves up when each window switch of the regulator master switch assembly is turned up and moves down when each window switch is turned down.  Check that the do ...